Building 2, Shengli South 1st Road, Pingzhou Industrial Park, Guicheng, Nanhai District, Foshan City, Guangdong, China
+86 13336423603 +86 15820212626

35KHZ 1000W Ultrasonic Wire Splicing Machine

35KHZ 1000W Ultrasonic Wire Splicing Machine

Automatic splice width adjustment from 0.5 to 40 mm (depending upon power level) Microcomputer control, electronic tuning frequency. Power adjustable, operate simple, and run stable and reliable. LED display keeps the machine visible in operation and regulation. Imported components, good performance in energy output. Overcurrent protection and soft start can keep the machine safe. Easy installation and operation. Not only similar metal, but also dissimilar all can welding together. It can weld metal slice or sleave to thick metal.Usually used for transister or IC\'s leads welding.

Description

Ultrasonic Wire Splicing Machine is thefuture-oriented method for wire and terminal applications. Among other thingsthe process is used for joining multiple wires with each other as well as forjoining wires with grounding terminals or high-current contacts.

Compared with crimping or resistancewelding, this process offers numerous advantages. Besides the excellentelectrical properties of the joint and the extremely low energy consumption,this method is particularly characterized by comprehensive process control andprocess data management.

The welding machine is a new industrialultrasonic wire splice solution. It welds stranded, braided and magnet wires tocreate a wire splice, wire crimp or a battery cable splice. The connections itproduces are used in the automotive, aircraft, computer and consumerelectronics industries, as well as other process control and industrialinstrument applications. It is most commonly used in the production of wireharnesses.

 

Features

1.Automatic splice width adjustment from 0.5 to 40 mm  (depending upon power  level)
2.Microcomputer control, electronic tuning frequency.
3.Power adjustable, operate simple, and run stable and reliable.
4.LED display keeps the machine visible in operation and regulation.
5.Imported components, good performance in energy output.
6.Overcurrent protection and soft start can keep the machine safe.
7.Easy installation and operation.
8.Not only similar metal, but also dissimilar all can welding together. It can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.

Working Principle

 Ultrasonic metal welding machine use ultrasonic frequencyvibration principle to change ultrasonic vibration energy into friction energyand transfer to the metal surface to be welded ,while the friction producesheat under the pressure, the metal structure of molecules fully activation ofthe fusion between the molecular layer of the formation of the new equipment.

Details


 

Application

1.Multi-layer positive and negative electrode welding for dynamic power battery welding material does not melt, non-fragile metal properties.
2.Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet. 
3.Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
4.Electric wire and cable welding, terminal, connector, electric parts welding.
5.Solar panel battery, flat solar plate, copper and aluminum plate joints.
6.Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
7.Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.

Video


Package & Shipping

 Usually, we use PP film and wooden case for packing. Completesets of equipment for the production line can be packed according to individualrequirements to ensure that the goods will not be damaged during transportation.

Aftersales service

One year warranty with lifetime support

Online support, Video technical support.

We will guarantee the quality of the machine, and perform asecond test on the machine before leaving the warehouse to ensure that each setof equipment runs well, and provide long-term after-sales service to 100%customer satisfaction.


Frequency

20 kHz Nominal

Power

Available in: 2000 W ~5000W

Welding Area

Fully automatic splice set-up from 0.5 mm² to 80 mm² and beyond

Source Voltage

AC 110/220±10% V  50/60±10% Hz

Generator Type

Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100%

Pneumatic Pressure

0.3-0.6Mpa

Size

Controller: 420mm(L) * 380mm(W) *200mm(H)

Welder: 510mm(L) *280mm(W) *210mm(H)

Weight

Welder : 35~50kg,  Controller : 10kg

Warranty      

One year warranty with lifetime support