Products Description
The equipment is designed for a wide range of high-temperature applications across various industries, including ceramics, metallurgy, electronics, glass, chemicals, machinery, refractory materials, special materials, and building materials. It is also suitable for use in universities, research institutes, and industrial and mining enterprises for tasks such as powder roasting, ceramic sintering, high-temperature experiments, material processing, high-temperature atmosphere sintering, atmosphere reduction, CVD experiments, and vacuum annealing.
Key Features:
- Heating Element: The furnace utilizes silicon molybdenum rods as the heating element, ensuring efficient and reliable high-temperature performance.
- Structure: It features a double-layer shell structure, which enhances thermal insulation and structural integrity.
- Temperature Control: Equipped with a 31-stage program temperature control system, the furnace offers precise temperature management. It employs phase shift triggering and thyristor control for accurate and stable temperature regulation.
- Insulation Material: The furnace is constructed with high-quality, high-purity alumina fiber and vacuum-formed fiber poly light board materials, ensuring excellent thermal insulation and energy efficiency.
- Double Furnace Design: The double furnace structure provides a balanced temperature field, low surface temperature, rapid heating and cooling rates, and energy-saving benefits.
- Advanced Technology: Incorporating international advanced technology, the furnace is a high-performance, energy-efficient model. It uses energy-saving ceramic fiber material in a double-layer structure, which minimizes external temperature to ambient levels and ensures uniform temperature distribution within the inner cavity.
This equipment is ideal for high-temperature processing and experimentation, offering superior performance, energy efficiency, and precise temperature control.
Technical Parameters
| Model | XW-G1200-60 | XW-G1200-80 | XW-G1200-100 | XW-G1200-120 |
| Voltage AC | AC220V, 50HZ | |||
| Heating power | 3KW | 3KW | 3KW | 4KW |
| Furnace tube size(Outside diameter) | Dia 60*1000mm | Dia 80*1000mm | Dia 100*1000mm | Dia 120*1000mm |
| Furnace tube material | quartz tube | |||
| Heating zone | 400mm | |||
| Constant temperature zone | 200mm | |||
| Furnace layout | ||||
| Extreme working temperature | 1200℃ | |||
| Long-term working temperature | 1100℃ | |||
| Heating element | Nichrome wire | |||
| Heating rate | 1-20℃/min adjustable | |||
| Recommended heating rate | 5-8℃/min Temperature rate | |||
| Temperature control accuracy | ±1℃ | |||
| Passible atmosphere | Various inert atmospheres such as nitrogen and argon | |||
| Temperature measuring element and temperature range | K thermocouple, temperature range 0-1200 ° C, thermocouple close proximity (contact) tube outer wall, can reduce the external temperature to normal temperature and make the inner cavity temperature distribution even. | |||
| Original electrical appliance | Partial selection of Schneider imported brands | |||
| Instrument control | Yudian GP518P | |||
| Sealing component | Custom flange | |||
| Vacuum system (optional) | Low vacuum 200- 2000pa High vacuum 6.67×10-3pa | |||
| Flow meter (optional) | 50-500ml/min | |||
| Control method | Control mode: Adopt automatic control system, it can run automatically after setting the program from room temperature to set temperature. The system is controlled by thyristor, the temperature control system is modular in design, the structure is simple, and the maintenance is convenient. Yudian instrument, imported thyristor control, programmable 31-segment, multi-segment power limit function, multi-group PID parameter self-tuning function, freely set constant temperature and heat preservation curve, no interference switching function, instrument with temperature correction and compensation Features. | |||
| Number of programmed curve segments | 31 segments are adjustable to reduce unnecessary troubles caused by artificial settings. | |||
| Display accuracy | ±1℃ | |||
| Digital display | Measuring temperature, setting temperature double display | |||
| Control features | Control system modular structure, long life design of key components of the equipment, simple and reliable process, good stability and high precision. | |||
| Air cooling system | The fan impeller is mounted directly on the bottom of the double furnace shell and assembled with the control system. When the sintering furnace is heated, air cooling can reduce the surface temperature of the furnace shell and protect the heat of the electric appliance, and the personnel operation is safer and the efficiency is improved. | |||
| Refractory | The lining is made of high-quality high-purity alumina fiber, vacuum-formed fiber-reinforced light-weight board material, light-weight hollow-balloon alumina board, high temperature, low heat storage, resistance to rapid heat and cold, no cracks, no slag, good insulation performance ( The energy saving effect is more than 80% of the old electric furnace). The double-furnace structure patent is a patented feature that not only heats up quickly, but also has durability and long-term use without collapse. | |||
| Insulation Materials | High-quality alumina multi-fiber insulation material, insulation layer is 150mm. | |||
| Shell | The furnace shell is made of steel plate and profile welded, and the outer casing is equipped with a removable protective plate. The protective plate is electrostatically sprayed and painted. Fine workmanship and beautiful appearance. | |||
| Furnace structure | Double-layer furnace shell structure, air-cooled circulation, reducing the temperature of the shell. The surface temperature of the shell is < 60 degrees.The surface of the inner furnace is coated with a high-temperature alumina coating to increase the heating efficiency of the equipment and to extend the life of the instrument. | |||
| Energy saving performance | Light weight, fast heating, energy saving of more than 50%, saving time and effort. | |||
| Random spare parts | One copy of the manual, one certificate, tongs, high temperature gloves, | |||
