Products Description
The furnace is widely utilized across various industries and research fields, including ceramics, metallurgy, electronics, glass, chemicals, machinery, refractories, specialty materials, construction materials, universities, scientific research institutions, and industrial enterprises. Its applications encompass powder roasting, ceramic sintering, high-temperature experiments, material processing, high-temperature atmosphere sintering, ceramic glue discharge, flue gas treatment, annealing, and sintering, among others.
Designed with advanced technology, the furnace features resistance wire heating elements and a double-layer shell structure. It incorporates a 31-section programmable temperature control system, phase-shifting triggering, and thyristor control for precise temperature management. The furnace is constructed using fully imported high-purity alumina fiber, vacuum-formed fiber, and lightweight board materials, ensuring superior performance. Its double-layer furnace structure provides a balanced temperature field, low surface temperature, rapid heating and cooling rates, and energy efficiency.
Built with international advanced technology, the furnace is a self-developed, high-performance, and energy-efficient model. It utilizes energy-saving ceramic fiber materials in a double-layer structure, which effectively reduces the external temperature to ambient levels while maintaining uniform temperature distribution within the inner chamber. This design enhances operational efficiency and ensures consistent results in high-temperature processes.
Technical Parameters
| Model | XW-G1200-60 |
| Voltage | AC 220V |
| Heating power | 3KW |
| Furnace tube size | 60*1000mm |
| Heating zone | 400mm |
| Constant temperature zone | 200mm |
| Maximum operating temperature | 1200℃ |
| Long term operating temperature | 1000℃ |
| Heating element | Nickel chromium alloy wire |
| Heating rate | 1-20 ℃/min, adjustable |
| Recommended heating rate | 5-8 ℃/min |
| Control accuracy | ±1℃ |
| Atmosphere | Oxygen, Nitrogen, Argon and other atmospheres |
| Temperature measuring element and temperature measuring range | K thermocouple, temperature measurement range 0-1200 ℃. The thermocouple is close to (contact) the outer wall of the tube, which can reduce the outer temperature to normal temperature and make the temperature distribution in the inner cavity uniform. |
| Electrical components | Some are imported Schneider brands |
| Sealing components | Flange |
| Vacuum system (optional) | Low vacuum 200-2000pa |
| High vacuum 6.67×10-3pa | |
| Flowmeter (optional) | 50-500ml/min |
| Control mode | Control mode: full automatic control system, which can run automatically from room temperature to set temperature. The system is controlled by thyristor, and the temperature control system is modularized, with simple structure and convenient maintenance. It adopts Yudian instrument, imported thyristor control, programmable 31 sections, multi-section power limiting function, multi group PID parameter self-tuning function, free setting of constant temperature and insulation curve, non-interference switching function, and the instrument has the function of temperature correction and compensation. |
| Equipped with paperless recorder, it can record in real time, view historical reports, and realize data storage and output. | |
| Number of programmed curve segments | 31 sections are adjustable, which can reduce unnecessary trouble caused by manual setting. |
| Digital display | Double display of measuring temperature and setting temperature. |
| Display accuracy | ±1℃ |
| Control characteristics | Modular structure of control system, long-life design of key components of equipment, simple and reliable process, good stability and high precision. |
| Air cooling system | The fan impeller is directly installed at the bottom of the double-layer furnace shell and assembled with the control system. When the furnace is heated, air cooling can reduce the surface temperature of the furnace shell and protect the heat dissipation of electrical appliances, make personnel operation safer and improve efficiency. |
| Refractory material | The furnace lining adopts imported high-purity alumina fiber, vacuum formed fiber material and light hollow aluminum oxide plate. It has high service temperature, small heat storage capacity, rapid heat and cold resistance, no crack, no slag falling and good thermal insulation performance (the energy-saving effect is more than 80% of that of the old electric furnace). Double furnace structure, which not only has fast heating speed, but also has the characteristics of strong and durable, and no collapse in long-term use. |
| Thermal insulation material | Imported alumina multi fiber insulation material, the insulation layer is 150mm. |
| Shell | It is welded by steel plate and profile, and the shell is equipped with detachable protective plate, which adopts electrostatic spraying and paint baking. Fine workmanship and elegant appearance. |
| Furnace structure | Double layer furnace shell structure, air cooling circulation, reduce the shell temperature, and the shell surface temperature is less than 60℃. The surface of the inner furnace is coated with high-temperature alumina coating, which can improve the heating efficiency of the equipment and prolong the service life of the instrument. |
| Energy saving performance | Light weight, fast temperature rise, energy saving more than 50%, time-saving and labor-saving. |
| Spare parts | One manual, one certificate, one stove hook, one pair of high-temperature gloves. |
