Products Description
The 5000W ultrasonic welding machine is designed for multi-layer foil welding, capable of handling both anode and cathode materials through a stacking process. It is particularly suitable for welding multi-layer tabs with precision and efficiency.
Equipment Functional features
- Intelligent digital circuit, advanced CPU central processing system；
- With energy mode, power mode, time mode multiple intelligent control modes；
- Ultrasonic frequency automatic tracking；
- Energy, time, power, a variety of upper and lower limit quality alarm function.
- DO signal ：welding machine alarm,Ready, IO signal output during ultrasonic sending
- DI signal：EMERGENCY STOP, Start wedding.
- 485 communication protocol, Data receiving and uploading
- The ultrasonic equipment is actively controlled（with 24V auxiliary power supply）
Technical Parameters
| Model | Ultrasonic frequency | Ultrasonic power | Air pressure | Welding time | Voltage | Weight |
| XW-USW-5000W | 20KHz | 5000W | ≥0.6MPa 80L/min | Within 0.2S | 220V/50Hz | About 50kg, |
| Without table |
| Item | Name |
| 1．Substrate material | |
| 1.1Cathode | |
| 1.1.1Electrode materials | Aluminum foil |
| 1.1.2Electrode thickness | 12-20um (Max 50 layers) |
| 1.1.3TAB materials | Aluminum strip |
| 1.1.4TAB thickness | 0.1~0.2mm (Single layer) |
| 1.2Cathode | |
| 1.2.1Electrode materials | Copper foil |
| 1.2.2Electrode thickness | 6-10um (Max 50 layers) |
| 1.2.3Tab materials | Nickel strip |
| 1.2.4Tab thickness | 0.1~0.2mm (Single layer) |
| 2．Battery Cell | |
| 2.1Stacking process | Single layer tab with multi layer foils |
| 2.2Electrode layer | Max 50 layers |
| 3．Welding mode | |
| 3.1 Welding area | 3*3mm, 3*4mm, 4*6mm, 4*8mm, customized |
| 3.2Welding time | Within 0.2S/times |
| 3.3Pressure | 0～1MPa, adjustable |
| 3.4 Time | 0～60S, adjustable |
| 3.5Welding head lifetime | Cathode ≥500000 times |
| Anode ≥160000 times | |
| 4．Welding head standard | |
| 4.1 Welding head material | Imported high speed steel |
| 4.2 Solder joints highly | ≥0.2mm |
| 4.3 Welding surface quantity in one welding head | 2pcs or 4pcs |
| 4.4 Amplitude adjustable range | 3~10um |
| 5．Transducer | |
| 5.1 The difference in frequency between the transducers | ≤400Hz |
| 5.2 The impedance difference between the transducers | ≤4Ω |
| 5.3 Capacitance difference between the transducers | ≤400PF |
| 5.4 Insulation resistance of transducer to outer shell | ≥30MΩ |
| 6.Ultrasonic generator | |
| 6.1 Frequency control mode | Automatic frequency tracking |
| 6.2 Constant amplitude function | Switching power supply Constant voltage constant current |
| 6.3 Amplitude stepless adjustable | Stepless adjustable |
| 6.4 Circuit technology | Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions. |
| 7．Welding result | |
| 7.1Appearance | No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB. |
| 7.2 Welding tensile strength | ≥25N |
| 7.3 Product pass rate | ≥99.8％（under The material is qualified） |
| 8．Equipment design life | 8~10 years |
