Products Description
This fully automated continuous calendering machine is specifically designed for battery production lines in industrial settings. The system comprises a robust cast steel gantry frame, precision rollers, a variable frequency motor reducer, an advanced gas-liquid pressurization system, a servo-controlled gap adjustment mechanism, and a comprehensive electrical control system, complemented by a feeding protection board.
Primarily utilized in lithium-ion battery research and development, this equipment enhances the active material density of coated electrodes. The machine incorporates servo-driven precision gap control and utilizes a frequency converter for seamless, stepless speed regulation, ensuring optimal processing conditions for electrode materials.
Technical Parameters
Model | XW-HP-300PTC |
Roller Size | Diameter 210 x 330mm(Diameter x Roller width) |
Effective Width | 300mm |
Machine Speed | 2-8r/min |
Machine Efficiency | 5m/min |
Electrode Uniformity | ±0.002mm(User guarantee) |
Electrode thickness uniformity after rolling | ≤±0.002mm, Under the premise of ensuring the uniformity of coating, |
Pressure roller layout: upper and down horizontal layout | |
Machine appearance | Computer gray,blue,Install 2 dial indicator. Installation protect device, Painted warning color |
Bearing | Special bearing for roller press |
lubricating | 3# lithium base grease |
Calender Model | Hydraulic press |
Roller Material | 9Cr3Mo Series High alloy cold rolled steel |
Surface hardness | Upper HRC66 |
Hardened layer depth | 22-26mm |
coated chromium of roller | ≥0.18mm |
Trail jump of roller | ≤±0.001mm |
Roughness of roller surface | ≤±0.02mm |
Gap adjustment between two roller | Through the man-machine interface adjustment to change the oil pressure. |
The roller movement value is displayed by the man-machine interface screen,input adjustment on the man-machine interface to changes the roller gap, servo display adjusts. | |
Roller gap adjust range | 0-2mm |
Roller drive | Cycloid reducer |
main motor power | 0.75kw (380V 50hz/60hz) |
Pressure method | Electric hydraulic pump |
Hydraulic cylinder specifications | Cylinder diameter 73mm, stroke 15mm |
Air pressure | 0.5Mpa-0.7 Mpa (Oil and water removal)volumes:0.04M3/min |
Max working pressure | About 40T |
Main machine weight | About 1.2ton |