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Battery Cover & Sealing Nail & Soft Connection Laser Welding Machine

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Battery Cover & Sealing Nail & Soft Connection Laser Welding Machine

Item No.: XW-3000-W;
Application: Prismatic battery cover & sealing nail & soft connection;
Warranty: One Year warranty with lifetime support;
Order(MOQ): 1 set;
Payment: T/T,Western Union, Paypal,L/C;
Product Origin: China;
Lead Time: in stock or 1-10days,ect;
Note: XIAOWEI factory supports OEM.

 Products Description 

Prismatic Battery Three-in-one laser welding machine:

  • Work content: three-in-one welding;
  • Operation mode: manual + automatic;
  • Action flow: manually put the product into the welding fixture → press the start button → position the product → start welding → manually take out the product after completion;
  • Frame structure: lower frame 50504 square tube welding, upper protective cover 1.5T sheet metal bending and painting, door panel inlaid with organic glass;

 Technical Parameters 

Technical specificationsTechnical ParametersRemark
Machine dimensions1.5M * 1.35M * 2.13M 
Machine appearance colorWaiting for customer confirmation 
Transformation time≤ 3 hours 
First-time superiority≥99.0 %​ 
Rate of qualified products≥99.5 %​Non-device anomalies are not counted
Power Requirements220V, 50~60Hz/380V, 50~60Hz (voltage fluctuation range: ±10%)Main electrical box 1
Air source requirementsCompressed air pressure 0.5~0.7MPa,Compressed air φ12
Power on/gas on mode 
Equipment standard parameters

General configuration and standards of equipment:

  1. Three sets of welding fixtures (provided by the customer) ;
  2. XYZ axis working range 800MM*600MM*400MM:
  3. Effective welding range 700MM*500MM*400MM;
  4. The welding effect meets the process requirements of penetration, tensile stress, shear stress, etc.
  5. Laser: GW;
  6. Supporting equipment: chiller ;
  7. Welding auxiliary gas: nitrogen (provided by the customer);

NameModel specifications and parametersMaterialUnitQuantityOriginManufacturer
Laser weldingRack + protective coverCustom partsset1ChinaSunlaser
 Four-axis moduleStandard Partsset1ChinaSunlaser
 3000W laser/ collimation welding headStandard Partsset1China ChinaGW/Wanshunxing
 ChillerStandard Partsset1ChinaIce
 Industrial ComputerStandard Partsset1ChinaJiufeng
 monitorStandard Partsset1ChinaAOC
 Auxiliary materials set1 
Local configuration list

Main accessories configuration:

Standard Parts NameBrand
Pneumatic components\solenoid valveAirTac or equivalent brand
Linear moduleKomao or equivalent brand
LaserGW
GalvanometerWan Shunxing
Servo motorHuichuan
Institutional Standard PartsYiheda/Misimi similar brands
Barcode ScannerHoneywell
Industrial ComputerJiufeng
MonitorAOC

 Laser welding host 

3000W fiber laser welding system consists of a fiber laser, a fiber coupling system, a fiber light guide system, a cooling system, etc.
The laser welding machine control module is highly automated. The user only needs to turn on the key switch, and the system will automatically complete a series of actions such as CPU and memory self-check, control system self-check, welding parameter call, etc. within a few seconds, with high work efficiency.
The laser welding machine adopts an advanced laser control system. The semiconductor pump always operates at a low current state and automatically switches to other modules after aging to ensure long-term stable output of laser power.

Performance parameters:

Laser wavelength10 80±10 nm
Maximum laser output power3 000W ±5%
Number of fiber outputsSingle fiber
Laser frequencycontinuous
Power adjustable range10-100%
Average output power3 000W
Welding speed10-100mm/s
Long term power stability±1.5%
Modulation frequency30-5K HZ
Fiber length15m ±0.5m
Fiber bending radius400mm
Power consumption≤ 80 00W
electricity demand380V±5% 50Hz
range of working temperature5 – 45 ℃
Laser water cooling temperature range20-22 ℃
cooling methodWater Cooling
Storage temperature-20-60℃
humidity10-95%
Aiming and positioningRed light indication
Overall dimensions (width*height*depth)648mm * 483mm * 89mm

Optical specifications 
Output power3000W
Working modeContinuous output/pulse output
Adjustable output power range1-100%
Output laser wavelength1070+10nm
Output spot qualityM2≤5
Power stability<5% (water temperature at 25+1°C)
Maximum modulation frequency10KHZ
Response time<25uS
Fiber optic transmission system 
Interface typeQB
Transmission optical cable core diameter (conventional configuration, optional)50um
Transmission optical cable lengthStandard length 1510.5m (others can be customized)
Cooling specifications 
Cooling methodWater cooling
Minimum cooling capacity requirement7.5KW
Minimum flow requirement25 L/min
Electrical and environmental requirements 
Working environment temperature range5-45 ℃
Input voltage380VAC150Hz
Power consumption<7.6KW
Product dimensions648 x 483 x 89 mm (LxVxH)
Weight<33kg

 Chiller 

  • Bingyue chiller adopts high-voltage electrostatic spraying treatment, with elegant and unique appearance and durability. Unique internal structure design, small size, stable performance, exquisite and beautiful;
  • All system components are from well-known domestic and foreign brands, ensuring excellent quality, safety and reliability of the equipment;
  • The control system uses a computer controller with LCD Chinese-English conversion, which is fully automatic, simple and intuitive to operate. The equipment has two control modes: “fixed temperature” and “room temperature synchronization”, and users can choose according to actual needs;
  • It has the function of automatic fault diagnosis, which can directly display the fault point on the screen and prompt the user to handle it quickly. It can also feed back the fault signal to the CNC numerical control system to protect the machine tool and avoid damage to the equipment and processed parts.

Providing multiple protection functions, passive alarm terminals and remote control terminals, it is easy to realize centralized control and monitoring of the system, effectively ensuring the safety and service life of the equipment.

Machine typeBY-LW3 000 -HNB
Recommended matching laser 3 000W
Nominal cooling capacityW7200
Power supply 220V /50Hz
Maximum power of the whole machineWK4.6
Electric heating powerW3000
 Normal temperature water pumpRated headm48-52
 Limited DataL/min33-66
 Chilled water pumpsRated headm48-52
 Limited DataL/min33-66
Chilled water inlet and outlet portsmm4 points outer thread turn φ19mm pagoda
Normal temperature water inlet and outlet interfacemm4-point external thread to 10mm medium quick connector
Water tank capacityL45
Traffic protection Cold water ≤2.0L/min disconnect
refrigerant R22
 Scope of useAmbient temperature≤40℃
 Cold water temperature8~30
Temperature control accuracyFrozen water ± 2.0 ℃,Normal temperature water ± 0.5 ℃
Machine Net Weightkg180
Dimensions L×W×Hmm645 × 576 × 1117

Technical parameters of fiber laser dual temperature dual control chiller
ModelBY-LW1000-HNBBY-LW1500-HNBBY-LW2000-HNBBY-LW3000-HNB
Suggest matching laser 1000W1500W2000W3000W
Nominal cooling capacityW2700350052007200
Power supply AC220V/50HZ
Maximum powerWK2.22.63.24.6
Maximum correntA    
Auxiliary heating powerW1000 
Rated head of water pumpM33333341.5
Water pump flow rateL/Min33.3
Coll water inlet and outlet interface 4-point external thread to φ12mm quick connector4-point external thread to φ19mm pagoda
Warm water inlet and outlet interface 4-point external thread to φ10mm quick connector
Watertank capacityL1845
Flow protection Cold water ≤2.0L/min disconnect
Scope of uesAmbient temperature≤40
 Cold water temperature 8 to 30
Control accuracyCooling only ±2 ℃ /Constant temperature ±0.5 ℃
Machine weightKg6590110180
Overall dimensions(L*W*H)mm596*496*806596*496*923596*496*1028645*576*1117
Note:Nominal operating parameters: ambient temperature 30 ℃ , outlet temperature 22 ℃
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