Products Description
The Atmosphere Furnace is a versatile high-temperature processing equipment widely used across various industries and research fields. Its primary applications include:
Industrial Applications:
- Ceramics manufacturing
- Metallurgical processes
- Electronics component production
- Glass processing
- Chemical synthesis
- Mechanical engineering
- Refractory material development
- Special material processing
- Building material research
Research and Development:
- Powder roasting experiments
- Ceramic sintering studies
- High-temperature material testing
- Advanced material processing
- Academic research in universities
- Laboratory experiments in research institutes
- Industrial testing in mining enterprises
Technical Capabilities:
- High-temperature atmosphere sintering
- Atmosphere reduction processes
- CVD (Chemical Vapor Deposition) experiments
- Vacuum annealing treatments
Key Features and Technical Specifications:
Heating System:
- Utilizes silicon molybdenum rod heating elements
- Incorporates a 30-stage programmable temperature control system
Control System:
- Advanced phase shift triggering technology
- Thyristor-based precision control
Structural Design:
- Double-layer shell construction
- Dual furnace chamber configuration
- Utilizes high-quality, high-purity alumina fiber insulation
- Vacuum-formed fiber poly light board materials
Performance Advantages:
- Excellent temperature field balance
- Low external surface temperature
- Rapid heating and cooling rates
- High energy efficiency
Innovative Technology:
- Incorporates international advanced technologies
- Features self-developed high-performance, energy-saving design
- Utilizes energy-efficient ceramic fiber material double-layer structure
- Maintains external temperature at ambient levels
- Ensures uniform temperature distribution in the inner chamber
This advanced furnace system combines cutting-edge technology with robust construction, offering researchers and industrial users a reliable solution for various high-temperature processing needs while maintaining energy efficiency and precise temperature control.
Technical Parameters
| Item | XW-Q1100-504040 |
| Voltage AC | 380V,50HZ |
| Heating power | 18KW |
| Furnace tube size (deep * width * height) | 500x400x400mm |
| Furnace layout | |
| Extreme working temperature | 1100℃ |
| Long-term working temperature | 1000℃ |
| Heating element | High quality alloy resistance wire Installed around the furnace |
| Instrument control | Yudian GP518P |
| Heating rate | 1-20℃/min adjustable |
| Recommended heating rate | 3℃/min Temperature rate |
| Temperature control accuracy | ±1℃ |
| Temperature display accuracy | ±1℃ |
| Digital display | Measuring temperature, setting temperature double display |
| Atmosphere | Oxygen, nitrogen, argon and other atmosphere |
| Temperature measuring element and temperature range | K thermocouple, temperature range 0-1200 ° C, thermocouple close proximity (contact) tube outer wall, can reduce the external temperature to normal temperature and make the inner cavity temperature distribution even. |
| Electric elements | CHNT |
| Sealing component | Silicone ring + water cooling protection |
| Vacuum system | ＜-0.1Mpa |
| Flow meter (optional) Quoted price not include this | 0-500ml/min |
| Control method | Control mode:Adopt automatic control system, it can run automatically after setting the program from room temperature to set temperature. TheSystem SCR control, the temperature control system is modular in design, the structure is simple, and the maintenance is convenient.It adopts yudian instrument, imported SCR control, programmable 30 sections, multi-section power limit function, multi-group PID parameter self-setting function, can set constant temperature and heat preservation curve freely, no interference switching function, the instrument has temperature correction and compensation function. |
| Number of programmed curve segments | 30 segments are adjustable to reduce unnecessary troubles caused by artificial settings. |
| Control features | Control system modular structure, long life design of key components of the equipment, simple and reliable process, good stability and high precision. |
| Air cooling system | The fan impeller is mounted directly on the bottom of the double furnace shell and assembled with the control system. When the sintering furnace is heated, air cooling can reduce the surface temperature of the furnace shell and protect the heat of the electric appliance, and the personnel operation is safer and the efficiency is improved. |
| Refractory matter | The lining is made of high-quality high-purity alumina fiber, vacuum-formed fiber-reinforced light-weight board material, light-weight hollow-balloon alumina board, high temperature, low heat storage, resistance to rapid heat and cold, no cracks, no slag, good insulation performance ( The energy saving effect is more than 80% of the old electric furnace). The double-furnace structure patent is a patented feature that not only heats up quickly, but also has durability and long-term use without collapse. |
| Thermal insulation material | High-quality alumina multi-fiber insulation material, insulation layer is 150mm. |
| Shell | The furnace shell is made of steel plate and profile welded, and the outer casing is equipped with a removable protective plate. The protective plate is electrostatically sprayed and painted. Fine workmanship and beautiful appearance. |
| Furnace structure | Double-layer furnace shell structure, air-cooled circulation, reducing the temperature of the shell. The surface temperature of the shell is < 60 degrees.The surface of the inner furnace is coated with a high-temperature alumina coating to increase the heating efficiency of the equipment and to extend the life of the instrument.The opening between the furnace door and the furnace body is connected by hinges, |
