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Temperature Cycling Test Chamber

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Temperature Cycling Test Chamber

Item No.: XW-KS5-150C
Application: XW-KS5-150C Mainly used for Single cell and electronic products,components high low temperature test,temperature change etc. Environment simulate reliability test.
Order(MOQ): 1 set;
Payment: T/T, Western Union, Paypal, L/C;
Product Origin: China;
Lead Time: 15days;
Note: XIAOWEI factory supports OEM.

 Products Description 

A temperature cycling tester is a device used to simulate different temperature environments. It can cycle through changes in a set temperature range to test the performance and reliability of materials, components or products under extreme temperature conditions.

Role in lithium-ion battery research and manufacturing

The temperature cycling tester is crucial in the research and manufacturing of lithium-ion batteries, mainly in the following aspects:

Performance evaluation:

Temperature Adaptability: Tests the charging and discharging performance of batteries at different temperatures to ensure their stability in extreme environments.

Cycle life: Evaluates the long-term cycle life of the battery by simulating temperature changes.

Safety Test:

Thermal Stability: Detect the risk of thermal runaway of the battery at high temperature to ensure safety.

Low Temperature Performance: Verify the battery’s ability to operate in low temperature environments to prevent performance degradation or failure.

Quality Control:

Consistency testing: Ensure consistent performance of mass-produced batteries under temperature changes.

Failure Analysis: Identify potential design or manufacturing defects through temperature cycling tests.

R&D Support:

Materials Research: Evaluate the performance of new materials at different temperatures and optimize battery design.

Process Optimization: Improve production processes and battery performance through test results.

 Technical Parameters 

1.Product Name
1.1 NameTemperature Cycling Test Chamber
1.2 ModelXW-KS5-150C
2. Application & Limitation
2.1 ApplicationMainly used for Single cell and electronic products,components high low temperature test,temperature change etc. Environment simulate reliability test.
3. Volume & Dimension
3.1 Effective Volume150L
3.2 Inner DimensionW500 mm*H600 mm*D500 mm
3.3 Overall DimensionW750mm*H1780mm*D1500mm
Kindly remark:exact overall dimension pls refer to the final design drawing !
4. Performance
4.1 ConditionAir cooling type under environment temp.+5℃~+35℃,relative humidity≤85%。No load(without specimen in the testing zone)
4.2 Temp. Range-40℃~+150℃
4.3 Temp. Fluctuation±0.5℃
4.4 Temp. Deviation≤±2℃
4.5 Temp. Gradient≤±2.0℃
4.6 Temp. Heating TimeFrom -40℃to 85℃,full range non-linear average about5℃/mins,no load
4.7 Temp. Cooling TimeFrom 85℃to -40℃,full range non-linear average about5℃/mins,no load
4.8 Temp. Overshoot≤±2℃
4.9 Noise≤70dB(A Level)
4.10 WeightApprox 600KG
4.11 Power380V, 50Hz,Three phase, 9KW
4.12 Standard ComplianceIEC62133-2012-Chapter 7.2.4 Temperature cycling
UL1642-Chapter 18 Temperature cycling test
UN38.3 Test T.2:Thermal test
IEC60068-2-1:2007 Environmental testing – Part 2: Test methods – Tests A: Cold
IEC60068-2-2:2007 Environmental  testing  for  electric  and electronic products Test methods – Tests B:Dry Heat
5. Structure & Material                                               
5.1 External ChamberCold-roll steel with painting.
5.2Internal Chamber1.0mm SUS#304 stainless steel.
Bottom: 2mm thick #304 stainless steel,
5.3 Insulation Material100mm PU Polyurethane foam insulation material
5.4 Chamber DoorSingle open door
5.5 Observation WindowVacuum glass observation window (Size refer design drawing)
5.6 Testing Hole2 pcs of¢400mmtesting hole on side of the chamber,
with silicon seal and stainless steel cover.
5.7 SealingAdopt original imported silicon rubber strip, with high sealing performance.
5.8 Sample HolderSample holder with insulation material,2 layers,
capacity less than30kg/layer.
5.9Lighting inside chamber1 set of energy saving light inside the observation window
5.10 Tri-color light alarm system1 set of tri-color light alarm to indicated the running status
5.11 Safety Functions1 piece smoke exhaust vent.
2 pieces of Explosion proof chain on the chamber’s side.
1 set of explosion-proof pressure relief door.
6. Air Supply System
6.1Air supplyForce internal from upper to lower air supply circulation.
6.2 Cyclic MotorTaiwan brand low pressure asynchronous motor
6.3 BlowerMulti-blades centrifugal circulating blower, high low temp. resistant aluminum blades
6.4 SensorPT100 temperature sensor(Wet-dry bulb)
7.Refrigeration System
Air cooling methodAir cooling type compressor
7.1 CompressorGermany GEA Boke or similar level compressor
7.2 RefrigerantR448a
7.3 CondenserAir cooling high efficiency forced convection finned type
7.4EvaporatorHigh efficiency multi-segment fin type evaporator
7.5OthersOil Separator,etc…
8. Heating System
8.1Heating TubeNaked wire type nickel chromium alloy electric heating tube
9. Controller & Control Circuit- controller
9.1Controllercontroller
RS-485 or Lan port only can be choose one of them.
 10.1 Protection Function
1.With specimen anti-condensing, over-temperature protection (also with independent adjustable temperature protector)
2. 2. No fuse protection switch
3. Heater over-temp. Protection switch
4.Compressor over-load, over heating
5. Compressor high low pressure protection
6. System over current protection device
11. Other Accessories
11.1Standard Configuration1.2 layers insulation sample shelf ,loading capacity (average)30KG/Layer.
2.2 Corks for diameter 50mm testing hole.
3.Operation & Maintenance manual and monitoring software
12. Operating Condition
1. Environment Temp. : 5℃-35℃;
2.Relative Humidity: ≤85%RH;
3.Atmospheric Pressure:80kPa~106kPa
4. Away from strong vibration source
5.Power source: 
5.1.380V AC(±10%),50Hz 3 Phase 4 wires+grounding wire, earthing resistance≤4Ω;

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