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Ultrasonic Metal Rolling Welding Machine

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Ultrasonic Metal Rolling Welding Machine

Item No.: XW-GH3000-1
Application:This ultrasonic metal rolling welding machine is efficient, precise and clean. Its biggest feature is the continuous emission of ultrasonic waves, which can be rolled welding.
Order(MOQ): 1 set;
Payment: T/T, Western Union, Paypal, L/C;
Product Origin: China;
Lead Time: 15days;
Note: XIAOWEI factory supports OEM.

 Products Description 

This ultrasonic metal rolling welding machine stands out for its efficiency, precision, and cleanliness. Its most distinctive feature is the ability to perform continuous ultrasonic wave emission during the rolling welding process.

Introduction
Ultrasonic welding is a solid-state welding method, in which the connection between the welded parts is achieved through high-frequency elastic vibration of an acoustic system and the clamping effect of static pressure between the workpieces. The ultrasonic generator is a frequency conversion device that changes the power frequency current into an oscillating current at the ultrasonic frequency, while the transducer relies on the “piezoelectric effect” to convert the ultrasonic frequency electrical energy fed into the generator into mechanical vibration energy. An amplifier is used to amplify the amplitude and couple the load. Welders convert the energy into frictional energy, deformation energy, and thermal energy between workpieces under the combined action of static pressure and elastic vibration energy, resulting in the formation of a surface oxide film on the surfaces of the two workpieces, thus achieving friction welding. When different metal materials are welded, mixed molecular interfaces are formed, resulting in metallurgical welding.

Principle

The transducer converts electrical energy into mechanical energy of the corresponding frequency, which is applied to the interface of the metal sheet to be welded. This instantly generates heat at the junction of the metal sheet, activating the molecules in the metal lattice and causing the atoms at the junction of the metal sheet to penetrate and weld together.

 Technical Parameters 

Procedure

No.MaterialWelding methodProcess application
1Aluminium(0.8-1.8mm)Rolling weldingAluminum tube

Equipment composition (quantity per unit)

No.NameQTYRemark
1Ultrasonic head1 pcs3000W
2The ultrasonic generator1 pcs20KHZ
3Industrial control generator1 pcs220V
4Ultrasonic transducer1 pcs20KHZ

Basic parameters

NoNameParametersRemark
1Configure power supplySingle-phase power supply,220VAC±10%,50Hz
2Compressed air demand and pressure0.6m³/min
3Environmental requirementshumidity﹤48%。
4Welding parametersRolling continuous ultrasound
5Adjustable amplitude10-95% adjust
6Equipment frequencyEquipment frequency:20KHZ±100Hz(automatic tracking)
7Electric power parametersInput maximum electrical power:3000W(Adjustable power)
8Welding modeContinuous mode
9Equipment control modeThe manual motor is controlled by a foot switch signal.
10Speed≧8-10m/min

Main component configuration

No.ItemTechnical ParameterRemark
1.        Ultrasonic head20KHz,According to the processing diagram
2.        The ultrasonic generator20KHz
3.        Industrial control generatorCan be adjusted for speed
4.        Ultrasonic transducer20KHz,width 3mm

Main component brands

No.NameBrandCountry
1  Pneumatic partNew LideTaiWan,China
2  Head frameChina
3  Ultrasonic transducerChina
4  Displacement sensorNOVOTEChNIKGermany
5  Electronic proportional valveNOVOTEChNIKGermany
6  Ultrasonic amplitude rodChina
7  Ultrasonic transducerChina
8  TransmitterSBT904  AVENTICSChina
9  The ultrasonic generatorChina

List of vulnerable parts and spare parts(Spare parts are randomly given)

No.NameQTYRemark
1Ultrasonic transducer1 set20KHZ
2Adjustable wrench1 set38-42
3inner hexagon spanner1 set

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