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Ultrasonic Metal Rolling Welding Machine

Item No.: XW-GH3000-1
Application:This ultrasonic metal rolling welding machine is efficient, precise and clean. Its biggest feature is the continuous emission of ultrasonic waves, which can be rolled welding.
Order(MOQ): 1 set;
Payment: T/T, Western Union, Paypal, L/C;
Product Origin: China;
Lead Time: 15days;
Note: XIAOWEI factory supports OEM.

 Products Description 

This ultrasonic metal rolling welding machine stands out for its efficiency, precision, and cleanliness. Its most distinctive feature is the ability to perform continuous ultrasonic wave emission during the rolling welding process.

Introduction
Ultrasonic welding is a solid-state welding method, in which the connection between the welded parts is achieved through high-frequency elastic vibration of an acoustic system and the clamping effect of static pressure between the workpieces. The ultrasonic generator is a frequency conversion device that changes the power frequency current into an oscillating current at the ultrasonic frequency, while the transducer relies on the “piezoelectric effect” to convert the ultrasonic frequency electrical energy fed into the generator into mechanical vibration energy. An amplifier is used to amplify the amplitude and couple the load. Welders convert the energy into frictional energy, deformation energy, and thermal energy between workpieces under the combined action of static pressure and elastic vibration energy, resulting in the formation of a surface oxide film on the surfaces of the two workpieces, thus achieving friction welding. When different metal materials are welded, mixed molecular interfaces are formed, resulting in metallurgical welding.

Principle

The transducer converts electrical energy into mechanical energy of the corresponding frequency, which is applied to the interface of the metal sheet to be welded. This instantly generates heat at the junction of the metal sheet, activating the molecules in the metal lattice and causing the atoms at the junction of the metal sheet to penetrate and weld together.

 Technical Parameters 

Procedure

No. Material Welding method Process application
1 Aluminium(0.8-1.8mm) Rolling welding Aluminum tube

Equipment composition (quantity per unit)

No. Name QTY Remark
1 Ultrasonic head 1 pcs 3000W
2 The ultrasonic generator 1 pcs 20KHZ
3 Industrial control generator 1 pcs 220V
4 Ultrasonic transducer 1 pcs 20KHZ

Basic parameters

No Name Parameters Remark
1 Configure power supply Single-phase power supply,220VAC±10%,50Hz  
2 Compressed air demand and pressure 0.6m³/min  
3 Environmental requirements humidity﹤48%。  
4 Welding parameters Rolling continuous ultrasound  
5 Adjustable amplitude 10-95% adjust  
6 Equipment frequency Equipment frequency:20KHZ±100Hz(automatic tracking)  
7 Electric power parameters Input maximum electrical power:3000W(Adjustable power)  
8 Welding mode Continuous mode  
9 Equipment control mode The manual motor is controlled by a foot switch signal.  
10 Speed ≧8-10m/min

Main component configuration

No. Item Technical Parameter Remark
1.         Ultrasonic head 20KHz,According to the processing diagram  
2.         The ultrasonic generator 20KHz  
3.         Industrial control generator Can be adjusted for speed  
4.         Ultrasonic transducer 20KHz,width 3mm  

Main component brands

No. Name Brand Country
1   Pneumatic part New Lide TaiWan,China
2   Head frame   China
3   Ultrasonic transducer   China
4   Displacement sensor NOVOTEChNIK Germany
5   Electronic proportional valve NOVOTEChNIK Germany
6   Ultrasonic amplitude rod   China
7   Ultrasonic transducer   China
8   Transmitter SBT904  AVENTICS China
9   The ultrasonic generator   China

List of vulnerable parts and spare parts(Spare parts are randomly given)

No. Name QTY Remark
1 Ultrasonic transducer 1 set 20KHZ
2 Adjustable wrench 1 set 38-42
3 inner hexagon spanner 1 set  
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